Dealing with problems escalated by a site can be frustrating, especially if the problem was preventable. Let us help you avert some of these challenges. We can help you implement proactive upgrades that extend service life, reduce downtime, and reduce the Total Cost of Ownership (TCO).
Built for Reliability
Proactive upgrades can enhance fleet reliability
Installation assistance
Expert technical support
Testing and reports
Exhaust-related fleet audits
Upgrades engineered for reliability and performance
It is a challenge for reliability engineers to schedule rebuilds while balancing risk and operational availability. A key goal is to forecast the financial outlay with the lowest risk and reduce decision-making liabilities. Investing in Aletek equipment upgrades can extend your equipment’s reliability and positively impact your bottom line.
- Thermal blankets: Thermal lagging is crucial for fire mitigation (MDG 15) and can safeguard assets from avoidable engine fires. Our purpose-engineered product is easy to use for maintenance crews and provides unrivalled protection.
- Exhaust systems: Aletek exhaust parts improve performance and extend operational durability. We’ve enhanced dual-wall pipes by relocating vent ports to prevent inner wall failures and strengthened pipe ends with solid machined flanges. We recommend our exhaust systems as a strategic upgrade to correct OEM weaknesses and reinforce fatigue zones.
- Suppression & attenuation: We configure sound suppression exhausts to maximise maintenance crew access. Our designers invest time in optimising pipe routes to avoid slow maintenance activities (eg. no pipes impeding servicing). Comparatively, our systems are often faster and easier to install.
- DPF systems: We engineer our DPFs for performance. Oversized filters eliminate OEM restrictions for improved performance, fewer backpressure issues and better ash storage. As a result, maintenance crews can minimise excessive filter cleaning and servicing.
A proactive approach to reliability engineering
Increasing asset availability is about finding micro-efficiencies and proactive upgrades that increase reliability. Following these practical approaches, you can set up your maintenance teams and superintendents for success.
For fleet fire mitigation, specify thermal lagging
Thermal blankets are integral to asset protection programs. The blanket solutions we offer help fleets achieve AS 5062 compliance and reduce the risk of preventable engine fires. We engineer our blankets to make installation and removal easy.
When rebuilding, consider upgrading exhaust systems
For strategic upgrades, we can do a deep dive with you. For example, if you’re rebuilding engines, you could proactively consider replacing a complete exhaust system. In addition, you may consider replacing pipe bellows annually as a preventative measure. In this risk model, exhaust parts are likely to be equally worn at the next rebuild. This strategy may lead to fewer non-scheduled pipe and bellow replacements for reliability engineers.
To unlock performance, invest in DPF upgrades
Many maintenance crews view DPFs as an annoyance that restricts machine performance and needs frequent cleaning. Consider Aletek DPFs a strategic upgrade instead of absorbing unplanned cleaning costs and compromising fleet efficiency.
Thermal Blankets
Exhaust upgrades & OEM replacements
The Aletek Advantage
Uncompromised processes create reliable products
WE PLACE A HIGH VALUE ON QUALITY
Aletek was founded in 2006 and serves a worldwide audience. We offer mine fleets a range of specialised products, including thermal blankets, exhaust packages, DPF upgrades, and noise attenuation systems.
ALL-ENCOMPASSING APPROACH
The Aletek Advantage combines our engineering, design, and production know-how. We have procured the best raw steel for exhaust systems and the highest quality thermal blanket materials. Additionally, our DPFs are equipped with best-in-class filters thanks to our exclusive partnership with a leading manufacturer.
FABRICATION JIGS FOR PIPES
Our experienced sewing and fabricating team adheres to a rigorous quality control process. We control projects from start to finish using our expert in-house designers and manufacturing specialists. As part of our meticulous approach, we avoid shortcuts and compromises.
PIPING UP TO PERFECTION
At the heart of our global strategy is a high-performance culture. Our uncompromising approach results in superior products. Quality construction, reliable performance, and long life are all hallmarks of Aletek products.
